24/01/2026
⚡ Nissan Leaf – High Voltage Battery Cell-Level Repair ⚡
Vehicle presented with confirmed high-voltage battery issues . 9 miles range and in 'turtle' mode .
Using various EV diagnostic equipment, the battery pack was found to have 2 failed cells. 3 and 35 . The cells come in blocks of 4 though so 8 cells required replacing .
The HV battery pack was removed and the failed cells identified and confirmed .
Replacement cells supplied directly from Nissan arrived at very low state of charge, requiring individual cell charging prior to installation.
Each cell was charged, matched, and balanced to ensure correct voltage parity before refitting. Once installed, the complete battery pack was reassembled, test driven to low charge and recharged , actively final balancing to bring the pack back within manufacturer tolerances.
Final validation checks completed and vehicle returned to the customer in Newquay, operating correctly with restored HV battery stability and performance.
For context — a new complete battery pack for this vehicle is ~£15,000, making cell-level repair a highly effective and sustainable solution.