10/25/2026
Full 1-Click: Boat Bimini and Enclosure from 3D Model to Cut Files in 7 Minutes.
We built a 1-Click operation in Rhino 8 using Grasshopper, Python scripting and ExactFlat. It takes our 3D surface model of a flybridge boatβs bimini top and enclosure panels all the way to cutter-ready files: flattening, markings, seam allowances, windows, nesting and export, 15 steps with no hands on the mouse except one click per panel in Smart Fracture.
The whole run took 7 minutes, and most of that wait is the nesting. Nesting is something weβve always done by hand, and itβs painstaking and tedious. We cranked up the nesting runs to keep the waste factor low, because wasted Sunbrella adds up fast over a year.
Before this automation, we also had to export the hand-nested files one by one, one per cutting table, manually import each one into the Carlson software, then run a separate Carlson utility on every file to optimize it and cut down the plot and cut moves. Now all of that is automatic: every table comes out as its own optimized cut file, ready to run.
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